Stellar Automation
Cross-Border Engineering Support TJ—SD

Industrial Automation & Custom Workstations in Tijuana

Engineering solutions for critical manufacturing processes — from concept to full system integration.

Custom Automated Workstation
// ZoneCali-Baja
// StatusActive

System.Capabilities

  • Custom Workstations
  • PLC Integration
  • HMI Programming
  • Precision Tooling
SYS.VALIDATED_FOR_ENVIRONMENTS
Medical Devices
Aerospace
Electronics
Advanced Manufacturing
PLC / HMI Integration
Cross-Border Engineering
// Flagship Solution

Automated Testing Workstations Built for Your Process

Designed, built and integrated for critical manufacturing processes where precision, repeatability and control are non-negotiable.

01

Custom Engineering

Custom-built for specific production requirements.

02

Control Architecture

PLC and HMI integration for real-time control.

03

Precision Tooling

Precision tooling for repeatable manufacturing.

04

Critical Industries

Built for medical, aerospace and electronics applications.

Estaciones Automatizadas de Testing
System Online
// Engineering Workflow

From Concept to Full System Integration

Every automation system we build follows a structured engineering process designed to ensure precision, reliability and seamless integration into your production environment.

01

Discovery

Understanding your manufacturing process, production requirements and technical constraints.

02

Engineering Design

Developing the mechanical, electrical and control architecture for the automated system.

03

Manufacturing

Precision fabrication and assembly of the custom workstation and mechanical systems.

04

System Integration

Programming PLC logic, configuring HMI interfaces and integrating all subsystems into a unified automation platform.

05

Deployment & Support

Installation, commissioning and ongoing technical support to ensure your system performs reliably in production.

// Industries We Support

Automation Solutions for Critical Manufacturing Industries

Our engineering and automation systems are designed to meet the demanding requirements of high-precision manufacturing sectors.

ACTIVE

Medical Devices

Automation systems for precision medical device manufacturing where repeatability, validation and quality control are essential.

ACTIVE

Aerospace

Engineering automation solutions for aerospace manufacturing environments requiring reliability and strict process control.

ACTIVE

Electronics

Custom automated workstations for electronics assembly, testing and precision component handling.

ACTIVE

Advanced Manufacturing

Automation engineering solutions for complex production environments requiring custom tooling and integrated control systems.

// Why Stellar

Engineering Partner for Critical Manufacturing

We combine engineering expertise, automation architecture and cross-border execution to deliver reliable systems for demanding manufacturing environments.

Concept to Implementation

From early engineering design to final system deployment, we develop automation solutions as a complete engineering partner.

Critical Industries Focus

Our systems are designed for manufacturing environments where precision, repeatability and process control are essential.

Custom Automation Engineering

Every workstation and system is engineered around your process requirements, production goals and technical constraints.

Cross-Border Engineering Advantage

Located in Tijuana, we support manufacturers across Baja California and Southern California with efficient cross-border collaboration.

// Technical Capabilities

Engineering Capabilities for Industrial Automation

Our team combines mechanical, electrical and control engineering expertise to design and integrate automation systems for complex manufacturing environments.

01
SYS.CAP_01

PLC Integration

Development and integration of programmable logic controllers to manage automation processes and machine logic.

02
SYS.CAP_02

HMI Programming

Operator interfaces designed for monitoring, configuration and control of automated systems.

03
SYS.CAP_03

Custom Tooling Engineering

Design and fabrication of precision tooling tailored to the specific requirements of each manufacturing process.

04
SYS.CAP_04

System Integration

Mechanical, electrical and control systems integrated into a unified automation platform.

05
SYS.CAP_05

CAD / Mechanical Design

Engineering design and development of automation equipment and workstation structures.

06
SYS.CAP_06

Automation Architecture

Design of scalable automation systems optimized for reliability, efficiency and production performance.

Swipe to explore
// EQUIPMENT FLEET

Capacidad de Manufactura

Parque de maquinaria de alta precisión para prototipos, herramentales y producción de bajo volumen.

Fadal VMC 2016
01 // SYS.ID
Centro de Maquinado CNC

Fadal VMC 2016

Fresado CNC de alta precisión para fabricación de componentes mecánicos, placas, dispositivos e insertos de troquel. Capacidad para trabajar aluminio, aceros y aleaciones.

20" x 16" x 20" (X-Y-Z)Tolerancia: ±0.001"
Fadal VMC 4020
02 // SYS.ID
Centro de Maquinado CNC

Fadal VMC 4020

Fresado CNC de alta precisión para fabricación de componentes mecánicos, placas, dispositivos e insertos de troquel. Capacidad para prototipos y producción.

40" x 20" x 20" (X-Y-Z)Tolerancia: ±0.001"
Chevalier
03 // SYS.ID
Rectificadora de Superficies

Chevalier

Rectificado plano de alta precisión para acabado final de piezas, placas, insertos y componentes de troquel. Ideal para obtener superficies planas y paralelismo preciso.

Bancada de 18" x 6"Tolerancia: ±0.0002"
Hardinge HLV Toolroom
04 // SYS.ID
Torno de Precisión

Hardinge HLV Toolroom

Torneado de alta precisión para fabricación y ajuste de ejes, bujes, pernos y componentes cilíndricos. Ideal para piezas de herramental y prototipos.

Alta ConcentricidadTolerancia: ±0.0005"
Bridgeport ProtoTRAK
05 // SYS.ID
Fresadora CNC / Convencional

Bridgeport ProtoTRAK

Fresado versátil para fabricación y modificación de componentes mecánicos, placas y fixtures. Ideal para prototipos, reparaciones y producción de bajo volumen.

Maquinado HíbridoAluminio y Aceros
Charmilles ROBOFIL 230F
06 // SYS.ID
Wire EDM (Electroerosión)

Charmilles ROBOFIL 230F

Maquinado de precisión mediante electroerosión por hilo para fabricar geometrías complejas en materiales conductivos, aceros endurecidos y aleaciones. Ideal para insertos y troqueles.

Geometrías ComplejasTolerancia: ±0.0002"
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// Applications & Projects

Systems Built for Real Manufacturing Challenges

Examples of automation workstations, tooling, and systems developed to improve efficiency, precision, and process reliability.

Assembly Workstations
APP.01

Assembly Workstations

Custom automated and semi-automated workstations designed for precise assembly processes.

Production & Assembly Systems
APP.02

Production & Assembly Systems

Integrated systems to scale production while maintaining strict quality control.

Custom Tooling Design & Machining
APP.03

Custom Tooling Design & Machining

High-precision custom tooling engineered for specific manufacturing requirements.

Tooling Fabrication & Assembly
APP.04

Tooling Fabrication & Assembly

End-to-end fabrication and assembly of complex tooling components.

Part Transfer Systems
APP.05

Part Transfer Systems

Automated conveyor and transfer systems for efficient material handling on the line.

Die Design & Manufacturing
APP.06

Die Design & Manufacturing

Design and fabrication of durable dies for high-volume stamping and forming.

Swipe projects

CLIENT_PARTNERSHIP_FEED // ACTIVE

Inventus Power
Bourns
Stryker
Alliance Daikin
Inventus Power
Bourns
Stryker
Alliance Daikin
// Cross-Border Engineering

Strategically Located in Tijuana’s Manufacturing Hub

Supporting manufacturers across Baja California and Southern California with engineering, automation and system integration services.

Tijuana is one of North America’s most important manufacturing regions, with strong connections to the San Diego industrial ecosystem.

Close to major manufacturing clusters

Located in one of the largest manufacturing hubs in Mexico.

Cross-border collaboration

Efficient communication and collaboration with engineering teams in the United States.

Rapid project execution

Proximity allows faster iterations, support and deployment.

Zone_01San Diego, CA
Zone_02Tijuana, MX
SD
TJ
System.Status: Connected
Hub // Cali-Baja
// Technical FAQ

Common Questions About Our Automation Systems

Answers to common technical questions about our engineering, automation and system integration services.

Yes. All automation systems and workstations are engineered specifically for the production requirements of each client. We design mechanical structures, control systems and tooling based on the specific manufacturing process.
Yes. Our automation systems include PLC programming and HMI interfaces to control and monitor the production process, ensuring reliability and operational visibility.
Our engineering solutions are commonly applied in medical devices, aerospace, electronics and advanced manufacturing environments requiring precision and repeatability.
Yes. Our location in Tijuana allows efficient collaboration with companies in Baja California and Southern California, enabling cross-border engineering support and project coordination.
Yes. We support installation, commissioning and ongoing technical assistance to ensure the automation system performs reliably in the production environment.
Yes. Our engineering approach focuses on integrating automation systems with existing production lines, equipment and workflows whenever possible.
// Start Your Automation Project

Let’s Build Your Next Automation System

Tell us about your manufacturing challenge and our engineering team will help you design the right automation solution.

Initial engineering consultations are free and focused on understanding your automation needs.